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Yale University

Course on Systems Thinking for Material Management: Benefit and Tools

Course on Systems Thinking for Material Management: Benefit and Tools

The objective of this project is to develop awareness, practitioner, and expert level training focused on benefits and tools of systems thinking for material management, content will be prepared for both in-person and online delivery.

Upon completion, awareness level training will provide an overview of systems analysis tools and applications, namely MFA, LCA, and life cycle cost analysis. Practitioner level training will give students a sound understanding of systems analysis tools available, an overview of references and experts to contact for follow-up questions, and the ability to conduct basic material flow, life cycle, and cost analysis. Students will use some software products and web-based tools as part of this course. Expert level training will include an introduction to LCA tools and methods, criticality assessments, the NREL material flows in industry tool, and combined systems analysis. This expert level training will build upon the awareness and practitioner training and case studies. Students will be instructed on conducting MFAs and LCAs independently.

The target audience for this project include workforce engineers, technicians, managers and executives throughout the supply chain for metals, polymers, fibers, and electronics. This project will coordinate outreach with partners, including Green Blue, to disseminate training.

Project Team:
Georgia Institute of Technology, Yale University, National Renewable Energy Laboratory (NREL), GreenBlue, The Aluminum Association

Design for RE-Solar

Design for RE-Solar

This traditional research and development REMADE proposal is to create a framework that addresses the knowledge gaps of RE-SOLAR design. The proposed framework will offer impact projections for future PV panel waste streams (globally and for the US) based on predictions of global PV growth, provide LCA of various PV designs, and demonstrate new concepts and innovation for the design of an industrial scale PV recycling plant. The proposal is a continuation of Project 18-01-DE-07.

Upon completion, this project will deliver PV in a circular economy (PV ICE) version 1.0.0 software tool with the capability to analyze embodied energy and equivalent carbon dioxide emissions given changes in Si PV technologies, new PV technologies such as tandem cells and perovskites, and effects of changing raw material sourcing or increasing recycled material in manufacturing; The tool will also be used to analyze reduced material consumption and the effect of open-loop versus closed-loop recycling on future CO2 emissions, energy, waste streams, and material economic value. This project will reduce primary feedstock by 1.08 million metric tons (MMT), 26.6 PJ energy reduction, 1.34 MMCO2e. Assumptions based on preliminary results of the exploratory project.

Project Team:
University of Pittsburgh, University of California-Irvine (UCI), National Renewable Energy Laboratory (NREL), First Solar, Alfred University, Yale University, Sunnking, Inc., Aluminum Association, Electronic Recyclers International (ERI)

21-01-DE-5028

Dynamic Systems Analysis of PET and Olefin Polymers in a Circular Economy

Dynamic Systems Analysis of PET and Olefin Polymers in a Circular Economy

This project seeks to continue the development of a Systems Analysis model including materials flow analysis, techno-economic assessment, and life-cycle assessment for PET and Olefins materials flow in the U.S. economy.

Project Team:
Michigan Technological University (MTU), Idaho National Laboratory (INL), Resource Recycling Systems (RRS), Yale University, Chemstations

20-01-SA-4014

Mapping the Material Base for REMADE

Mapping the Material Base for REMADE

This project will develop a materials flow baseline for REMADE materials (metals, fibers, polymers, and e-waste) to support measurement of the impact of future technology improvements through REMADE projects. A harmonized and validated set of data for metals, fibers, polymers and e-waste will be developed within a consistent framework that allows comparisons of material efficiencies across REMADE materials at all life-cycle stages.

Project Team:
Yale University, Unilever, International Zinc Association, Massachusetts Institute of Technology

18-01-SA-05

A Dynamic Techno-economic Systems Modeling Framework for U.S. Fiber Recycling

A Dynamic Techno-economic Systems Modeling Framework for U.S. Fiber Recycling

This project will model and test the U.S. fiber recycling industry – specifically for paper and paperboard – to improve its long-term profitability and increase its environmental benefits. 

The project will provide a virtual testbed that will explore resilience to volatility in scrap quantities, quality, markets, and prices, and consider changes to current and future recycling capacities and technologies in order to increase domestic fiber recycling by 15% or more.

Project Team:
Northwestern University, Yale University, Institute of Scrap Recycling Industries

18-02-SA-02