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Circular Economy

2024 Circular Economy Conference Registration Now Open!

Featuring all aspects of the Circular Economy in one unified, in-depth, multidisciplinary, action-based scientific conference.

The REMADE Institute, in partnership with the Ellen MacArthur Foundation and with support from the U.S. Department of Energy, will host the second-annual REMADE Circular Economy Technology Summit & Conference on Wednesday and Thursday, April 10-11, 2024, at the National Academy of Sciences Building, 2101 Constitution Ave., N.W., in Washington, D.C.. This conference will serve as a national thought-leadership event on the Circular Economy.

The objective of the REMADE Circular Economy Technology Summit & Conference is to advance the national conversation on how a circular approach and sustainable manufacturing can support the nation’s efforts to meet its energy, environmental and economic goals.

The conference is open to REMADE members and non-members alike. It will feature experts highlighting emerging technologies and research that will advance and accelerate the nation’s transition to a Circular Economy.

REMADE Announces $19.6 Million in New Technology Research to Accelerate the U.S.’s Transition to a Circular Economy - Institute Selects 14 Projects in Latest Round of Funding

The REMADE Institute is pleased to announce today that it has awarded $19.6 million in new technology research, selecting 14 new research, development and demonstration projects as part of the Institute’s latest round of funding.

Half of the projects involve research at the demonstration phase, responding directly to the nation’s need to meet multiple U.S. energy, environmental, and economic goals.

"These projects underscore the importance of manufacturing and materials innovations toward advancing a circular economy," said Dr. Christopher Saldaña, Director of DOE’s Advanced Materials and Manufacturing Technologies Office (AMMTO). "The partnership between DOE and the REMADE Institute serves as a conduit for catalyzing transformative practices that not only bolster America's manufacturing expertise but also accentuate our nation's commitment to environmental stewardship."

According to the U.S. Department of Energy, manufacturing accounts for 25% of U.S. energy consumption at a cost of approximately $150 billion. Based on data from the U.S. Environmental Protection Agency, industry is the single largest contributor to greenhouse gas emissions in the nation, at 30%.

REMADE Chief Executive Officer Nabil Nasr said these are just some of the main reasons why a circular approach to manufacturing — “make-use-reuse-remanufacture-recycle” — is so important, and why REMADE is dedicated to the adoption of a Circular Economy.

“A Circular Economy is imperative,” Nasr said. “It’s critical in reducing industry’s energy consumption and emissions in the race to net-zero by 2050. At the same time, a circular approach is vital to increasing U.S. manufacturing’s competitiveness, increasing the resiliency of the nation’s supply chain, and creating new clean economy jobs.”

REMADE Chief Technology Officer Magdi Azer said the Institute’s research seeks to increase circularity for four energy-intensive material classes: metals, plastics/polymers, fibers, and electronic scrap, or e-scrap.

“REMADE’s projects address multiple aspects of the Circular Economy, including systems analysis, circular design, remanufacturing and reuse, recovery and recycling,” Azer said. “These latest R&D projects will, for example, explore better ways to remanufacture cast iron components; remove contaminants from molten aluminum scrap; convert the midsoles of used shoes into a newer, more sustainable foam for footwear; develop machine learning tools to advance the sorting of textiles, design recyclable multilayer flexible packaging; and increase machine learning tools to better determine the state-of-health for used hybrid and electric vehicle batteries.”  

For more detailed information, read the full press release at the button below. A list of all REMADE R&D projects and their descriptions, including the 14 projects announced today, can be found at the “Research” button below.

Call for Papers

REMADE is pleased to announce its Call for Papers for the 2024 REMADE Circular Economy Tech Summit & Conference, which will take place April 10-11, 2024, in Washington, D.C. Submissions from academic researchers, industry innovators, and others, including international experts, are strongly encouraged. Papers will be peer-reviewed and published in the conference proceedings, which will be available in the fall of 2024.

ABSTRACTS ARE DUE FRIDAY, NOVEMBER 17, 2023

and must be submitted via email to REMADE@remadeinstitute.org with the subject line, “Call For Papers Submission.”

SAVE THE DATE!

REMADE’S 2024 CIRCULAR ECONOMY CONFERENCE WILL TAKE PLACE APRIL 10-11, 2024, IN WASHINGTON, D.C.

REMADE is pleased to announce that our second annual REMADE Circular Economy Technology Summit & Conference will take place on Wednesday and Thursday, April 10-11, 2024, at the National Academy for Sciences Building, 2101 Constitution Ave., N.W., in Washington, D.C. Please reserve these dates in your calendar.

A Call for Papers for the 2024 Conference will be announced in the very near future. Conference registration will open soon afterward.

REMADE’s 2024 Conference is open to the public. Those interested in accelerating the transition to a Circular Economy in the United States are strongly encouraged to attend. Members of the media are also welcome.

We look forward to seeing you in April in D.C.!

Five Takeaways From The "How-To" Conference That's Accelerating The Circular Economy

Our first REMADE Circular Economy Tech Summit & Conference recently brought together the brightest minds in research, industry, and policy to make the Circular Economy a reality in the United States. Here are five key takeaways from our two-day event held March 20-21 at the National Academy of Sciences Building in Washington, D.C.:

  • Nice ideas aren’t enough

  • Carrots and (measuring) sticks are needed

  • Decision-makers need the right tools for the job

  • Remember: Trash is cash

  • The robots are here—to improve recycling and remanufacturing

Click below for a deeper dive into each takeaway.

REMADE Releases New Funding - Up to $20 Million in Funding to Accelerate the Transition to a Circular Economy

The REMADE Institute is proud to announce its sixth Request for Proposals (RFP), representing $20 million in investment to sustain U.S. manufacturing and accelerate the U.S.’s transition to a Circular Economy.

The Institute is seeking technology proposals for research, development and demonstration (RD&D) projects that develop and demonstrate tools and technologies consistent with REMADE’s goals to reduce energy and emissions; achieve better than cost and energy parity; and promote the widespread application of new enabling technologies across multiple industries. RD&D projects must align with one or more of the Institute’s focus areas: systems analysis and integration; design for reuse, remanufacturing, recovery and recycling (design for Re-X); manufacturing materials optimization; remanufacturing; and/or recovery and recycling.

REMADE Releases New Circular Economy Workforce Development Roadmap & Funding Opportunity

EWD project proposals are requested for projects that align with the EWD Roadmap and are seeking to develop short courses that can be used to educate, train, and develop the incumbent workforce for careers in the circular economy.

Short courses can be taken individually and are stacked together with other relevant short courses to form a Tiered Certificate Pathway. Each individual short course and Tiered Certificate Pathway addresses one of three distinct competency levels:

  • Awareness level training is intended to provide participants from a broad audience a high-level introduction to the subject matter. Individual Awareness level short courses may last 1- 2 hours.

  • Practitioner level training is intended for incumbent workers that currently work with Re-X technologies or in adjacent technology domains who wish to broaden their knowledge. Individual Practitioner level short courses may last 4-8 hours.

  • Expert level training is intended to provide in-depth coverage of advanced Re-X concepts or technology and is targeted toward engineers or scientists trying to deepen their expertise. Individual Expert level short courses may last 1-2 days.

PROPOSAL SUBMISSION TOPICS:

  • Advanced Materials Separation Technologies

  • Design for Remanufacturing, Recycling, and/or Reuse

  • Condition Assessment for Remanufacturing

  • Reverse Logistics for Remanufacturing

  • Simulation Techniques to Optimize Material Use in Manufacturing and Recycling

REMADE Announces Call for Papers!

Bringing together, for the first time, all aspects of the Circular Economy into one unified, in-depth, multidisciplinary, action-based scientific conference

The REMADE Institute, in partnership with the Ellen MacArthur Foundation, will host the first REMADE Circular Economy Technology Summit & Conference in Washington, D.C. The conference will take place on Monday and Tuesday, March 20-21, 2023, at the National Academy of Sciences Building, 2101 Constitution Ave., N.W., in the nation's capital. This conference will serve as a national thought-leadership event on the Circular Economy.

The objective of the REMADE Circular Economy Technology Summit & Conference is to advance the national conversation on a circular approach and how sustainable manufacturing can support the nation in meeting its multiple energy, environmental and economic goals.

The conference will be open to REMADE members and non-members alike. It will feature experts highlighting emerging technologies and research that will advance and accelerate the nation’s transition to a Circular Economy. REMADE’S annual Tech Summit, which is exclusive to members only, will take place on Wednesday, March 22, 2023, at a separate venue. 

REMADE is excited about bringing all aspects of the Circular Economy together in one unified conference. To that end, REMADE is issuing a Call for Papers. Submissions from academic researchers, industry innovators, and others, including international experts, are strongly encouraged. Papers will be peer-reviewed and published in the conference proceedings, which will be available after the event.

For more detailed information on the REMADE Circular Economy Tech Summit & Conference, as well as the conference Call for Papers, which includes a list of topics and an anticipated schedule and deadlines, go to General Conference Info — The REMADE Institute.

Abstracts are due Wednesday, Nov. 16! We look forward to reviewing your submission.

R&D Project Spotlight: Recycling of Plastic for Sustainable Food Packaging

The food industry is a vital part of the U.S. economy, and the food packaging market has experienced double-digit growth in recent years. The COVID-19 pandemic has underscored the critical role that the food and packaging supply chain plays to ensure essential products continue reaching millions of consumers safely.

 At the same time, food packaging containers account for 30% of waste generation in the U.S., and less than 50% of this volume is currently recycled. That recycling rate falls to under 30%[1] for the types of multilayer food packaging targeted in this REMADE R&D project, including the brick-shaped cartons commonly used for a wide range of liquid foods including milk, juices, soups, sauces, and more. This multilayered packaging retains the product in a commercially sterile state for months or even years, but is difficult to recycle.

 The R&D project team is working to develop a process by which these multilayer materials can be replaced by a single mono-material packaging solution produced from up to 100% recycled PET (the same plastic that water bottles are made from), which can be recycled back into the same or comparable products with minimal reprocessing, handling, and transportation. The team is validating the performance of materials and manufacturing process at industrial scale and conducting a recycling pilot with the support of a material recycling facility (MRF) to quantify recycling rates and recycled material quality.

 Following the successful completion of the project, implementation is anticipated through the Ohio Safe Food & Packaging Initiative.

Project Participants:

[1] Source: PET Material Flows in the US (MM lbs) - Postconsumer PET Container Recycling Activity Report by NAPCOR and APR.

R&D Project Spotlight: Transitioning to a Circular Economy for PET and Olefin Polymers

Today, the U.S. only recycles 8.4 percent of the plastic waste that is collected. Although new advanced mechanical and chemical recycling technologies hold the promise of a closed-loop circular economy for plastics in the near-term, the anticipated economic, environmental, and societal benefits of a closed loop system are still not well understood.

With a focus on polyethylene terephthalate (PET) and olefin plastics, which together comprise nearly two thirds of U.S plastic production, the R&D project team successfully built a model that evaluated how the manufacturing and recycling processes in a plastics circular economy can be configured to minimize energy consumption and greenhouse gas emissions. The model predicted that it is possible to reduce greenhouse gas emissions by 24% compared to current recycling approaches.

In the next phase of the R&D project, the team is expanding the model to include material flow analyses, material transportation and logistics analyses, recycling process modeling, energy and environmental life cycle assessments, techno-economic analyses, and regional / national economic studies.

The model will be validated with a case study in the state of Michigan in close collaboration with the Michigan Department of Environment, Great Lakes, and Energy (EGLE). The modeling simulation will be developed using CHEMCAD and UniSim, allowing results to be disseminated broadly to accelerate the U.S. transition a circular economy for PET and Olefin polymers. Doing so would save material, energy, and emissions associated with plastic recycling and close the annual gap of more than 1 billion pounds between the current U.S. supply and projected 2025 demand for recycled PET (rPET) for use in bottles.


Project Participants:

R&D Project Spotlight: Vehicle Design for High-Value Recycling of Aluminum

The embodied energy of vehicles is increasing as energy‐intensive materials such as aluminum auto body sheet (ABS) are used to deliver improved performance. Unfortunately, the current system cannot effectively recycle automotive aluminum at end-of life (EOL) because the shredded aluminum is frequently contaminated with steel rivets, steel alloys, and copper wiring. As a result, 90% of auto shred aluminum is exported and downcycled.

In addition, the shift to electric vehicles (EVs) will increase the demand for high‐quality aluminum ABS and advanced high strength steels (AHSS) for light weighting, double the amount of copper wire (thereby increasing end-of-life contamination), and potentially reduce demand for vehicle castings that could utilize the lower quality scrap.

To address these end-of-life issues upfront, the R&D project team is developing a new design for recycling tool that considers how vehicle design, recycling system infrastructure, and sheet manufacturing process decisions impact factors such as EOL recycled content, closed and open‐loop recycling rates, greenhouse gas (GHG) emissions, and primary feedstock consumption and energy demand under different scenarios from 2020‐2050 (e.g. rapid deployment of EVs).

The tool will be integrated into the Argonne National Laboratory (ANL) GREET model, which is already widely used by the car industry to quantify environmental impacts. Once developed and implemented, this tool has the potential to reduce the consumption of primary steel and aluminum by 2.35 million metric tons (MMT) and 0.19 MMT, respectively.

Project Lead

Project Participants

R&D Project Spotlight: Condition Assessment of Used Electronics for Remanufacturing

Electronics are an integral part of every industry sector from healthcare to aerospace, automotive, consumer electronics, and more. There is tremendous value in developing ways to reuse printed circuit board assemblies (PCBs) in remanufactured products, resulting in reduced cost and environmental impact.

During remanufacturing, a previously used, worn, or non-functional product or part is returned to “like-new” or “better-than-new” condition from both a quality and performance perspective. One factor that limits remanufacturing is the inability to detect solder joint and interconnect failures in printed circuit boards (PCBs). Although these defects, which account for 13% of all electronics failures, can be easily and effectively repaired once they have been identified, detecting these types of failures on used electronics is costly because inspections are performed manually.

To reduce this barrier and increase the number of PCBs that can be remanufactured, the R&D project team evaluated several inspection methods to determine whether they successfully identified defects and could be cost-effectively implemented. The team is currently building an inspection system and decision support tool that will be validated at one of the team member’s remanufacturing facilities. 

Once implemented, this technology is expected to increase PCB remanufacturing by 25-35% and reduce embodied energy by 30%.

Project Participants: