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Fibers

REMADE Announces $19.6 Million in New Technology Research to Accelerate the U.S.’s Transition to a Circular Economy - Institute Selects 14 Projects in Latest Round of Funding

The REMADE Institute is pleased to announce today that it has awarded $19.6 million in new technology research, selecting 14 new research, development and demonstration projects as part of the Institute’s latest round of funding.

Half of the projects involve research at the demonstration phase, responding directly to the nation’s need to meet multiple U.S. energy, environmental, and economic goals.

"These projects underscore the importance of manufacturing and materials innovations toward advancing a circular economy," said Dr. Christopher Saldaña, Director of DOE’s Advanced Materials and Manufacturing Technologies Office (AMMTO). "The partnership between DOE and the REMADE Institute serves as a conduit for catalyzing transformative practices that not only bolster America's manufacturing expertise but also accentuate our nation's commitment to environmental stewardship."

According to the U.S. Department of Energy, manufacturing accounts for 25% of U.S. energy consumption at a cost of approximately $150 billion. Based on data from the U.S. Environmental Protection Agency, industry is the single largest contributor to greenhouse gas emissions in the nation, at 30%.

REMADE Chief Executive Officer Nabil Nasr said these are just some of the main reasons why a circular approach to manufacturing — “make-use-reuse-remanufacture-recycle” — is so important, and why REMADE is dedicated to the adoption of a Circular Economy.

“A Circular Economy is imperative,” Nasr said. “It’s critical in reducing industry’s energy consumption and emissions in the race to net-zero by 2050. At the same time, a circular approach is vital to increasing U.S. manufacturing’s competitiveness, increasing the resiliency of the nation’s supply chain, and creating new clean economy jobs.”

REMADE Chief Technology Officer Magdi Azer said the Institute’s research seeks to increase circularity for four energy-intensive material classes: metals, plastics/polymers, fibers, and electronic scrap, or e-scrap.

“REMADE’s projects address multiple aspects of the Circular Economy, including systems analysis, circular design, remanufacturing and reuse, recovery and recycling,” Azer said. “These latest R&D projects will, for example, explore better ways to remanufacture cast iron components; remove contaminants from molten aluminum scrap; convert the midsoles of used shoes into a newer, more sustainable foam for footwear; develop machine learning tools to advance the sorting of textiles, design recyclable multilayer flexible packaging; and increase machine learning tools to better determine the state-of-health for used hybrid and electric vehicle batteries.”  

For more detailed information, read the full press release at the button below. A list of all REMADE R&D projects and their descriptions, including the 14 projects announced today, can be found at the “Research” button below.

REMADE Releases New Funding - Up to $20 Million in Funding to Accelerate the Transition to a Circular Economy

The REMADE Institute is proud to announce its sixth Request for Proposals (RFP), representing $20 million in investment to sustain U.S. manufacturing and accelerate the U.S.’s transition to a Circular Economy.

The Institute is seeking technology proposals for research, development and demonstration (RD&D) projects that develop and demonstrate tools and technologies consistent with REMADE’s goals to reduce energy and emissions; achieve better than cost and energy parity; and promote the widespread application of new enabling technologies across multiple industries. RD&D projects must align with one or more of the Institute’s focus areas: systems analysis and integration; design for reuse, remanufacturing, recovery and recycling (design for Re-X); manufacturing materials optimization; remanufacturing; and/or recovery and recycling.

Join REMADE at the Advanced Fibers Recycling Virtual Bootcamp, the Newest EWD Certificate Pathway

Join REMADE at the Advanced Recycling Virtual Bootcamp on June 21-22 from 11am - 4:30pm ET

Paper is one of the most recycled materials globally. Producing paper from recycled fibers recovers 30%-70% of embodied energy and reduces fresh water significantly in comparison with using virgin wood. This helps alleviate environmental impact and promotes sustainability within industry. However, paper recycling is a complex process that involves collection, sorting, fiber washing, cleaning to remove contaminants, and remanufacturing fibers into paper of different quality. Through this two-day online Advanced Fibers Recycling Bootcamp, participants will strengthen their awareness of the overall paper recycling process and technologies.

REMADE Academy Certificate of Completion will be issued upon successful passage of quiz to validate course attendance.


This Virtual Bootcamp is FREE for active REMADE members. Login & Register Here >

Non-Members can still join the Bootcamp for a fee.

The Power of a Technology Portfolio: Paper & Cardboard Packaging

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The Power of a Technology Portfolio: Paper & Cardboard Packaging

In our current US curbside recycling system, paper and cardboard are frequently contaminated, resulting in more than 17.2 million tons, or 25%, of MSW paper and paperboard being landfilled. REMADE is working to remove contaminants and increase recycling rates.

According to the Institute of Scrap Recycling Industries (ISRI), a REMADE member, manufacturing paper and paperboard with recycled materials uses up to 68% less energy than using virgin materials.

REMADE has multiple R&D projects working to address paper and cardboard recycling challenges, including those focused on systems analysis, manufacturing and contamination removal, collection, and separation and recycling.

Our current portfolio of paper and carboard projects – conducted in partnership with MIT, the American Forest & Paper Association, and more - is capable of saving up to 150 petajoules in embodied energy annually, up to 8 million metric tons in material savings per year, and decreasing greenhouse gas emissions by up to 8 million metric tons per year.

For more information, read our 2020 Impact Report here.